Laser cutting machine for hollow fabrics with automatic cutting

Laser fabric cutting is different from cutting tools.
1, non-contact cutting fabric;
2, the laser beam is only 0.1mm.
It is very suitable for hollowing out fabrics, satisfying people's pursuit of fashion. Widely used in the hollow of clothing, shoes and other industries.
Advantages of laser hollow fabric or leather:
1, can be carved very small diameter holes, such as 1mm diameter of the empty;
2, the accuracy is extremely high, even if the engraving is very small, the accuracy is still high;
3, speed, customers can choose 2, 4 or more laser cutting heads, increase the speed of hollow fabric;
4, equipped with an automatic feeding system, continuous cutting into a roll of fabric.



Laser cutting machine for hollow fabrics. Contact Us：amorsales@amorcnclaser.com.Whatsapp:
8618863504017

laser cutting machine for filter fabric

Filter Cloth Laser Cutting Machine for Filtration Industry.AMOR Laser, a manufacturer of filter laser cutting machine, Co2 flatbed laser cutter, laser cutting filter cloth, filter mat, fiberglass, nonwoven fabric, textile, etc.
[Site: http://www.amorcnclaser.com ][Email:amorsales@amorcnclaser.com]

The advantages of laser cutting filter fabrics:
First, a more secure cutting method: Laser cutting of the filter cloth can automatically lock the edge, which is a safer and more efficient cutting method, especially in the cutting of fiberglass cloth.

Second, high-precision cutting: filter materials require more and more detailed pores, especially in the micro-hole processing, the traditional way is difficult to reach the established requirements. The laser can cut various patterns for the filter cloth.
       

Third, the cutting cost of the filter cloth is reduced: through the laser cutting of the filter cloth, the use of automated processing reduces the number of production processes, one forming, satisfies the requirements of the cutting, drilling, trimming of the filter cloth, and reduces the production cost.

Core configuration:
Automatic feeding system: With the function of automatically correcting the feeding accuracy, the entire roll of filter cloth can be continuously cut.

Feeding belts: The automatic feeding platform breaks the limit of the length of the machine facing the cutting fabric and realizes the ultra-wide cutting of the fabric.

Automatic marker software: Intelligent marker software, fast cutting material typesetting for cutting graphics.

Vacuum Adsorption Platform: Utilizing a honeycombed honeycomb platform, the suction force of the suction fan on the fabric is increased, and the material is firmly fixed on the platform.

Wrap-around smoking system: With the on-draft ventilation system, the laser head is synchronized with the smoking system, the smoke exhausting effect is good, the energy saving is reduced, the cleaning is safe, and the cutting site is free from any smoke and dust.

Three Things You Need to Know Before Buying an Automatic Fabric Cutting Machine

 Three Things You Need to Know Before Buying an Automatic Fabric Cutting Machine

There are four major sofa production bases in China: Foshan in Guangdong, Chengdu in Sichuan, Xianghe in Hebei and Zibo in Shandong. These four production bases make up about 70% of the sofas produced in China. AMOR has offices in all four cities and has supplied the factories with more than 400 automatic fabric cutting machines.

Our customers recognize that our automatic cutting machines have helped to solve production problems throughout the industry. We were not the first automatic cutting machine manufacturer to enter the sofa industry, but we made the first machine that was completely suitable for the production of sofas.

Firstly, a significant innovation was the introduction of the automatic fabric laying correction system. Cutting fabric for sofas has three major difficulties: the cutting length of the fabric being more than 10m (for some sofas, 15m); a variety of fabric cutting; and a number of patterns (solved by intelligent software).

The original sofa cloth cutting machine could not feed the fabric accurately, so a long working table was used. Although this version of the equipment allowed mechanized fabric processing, the fabric still needed to be laid manually and labor costs were not reduced. Also, because the machine used a splicing method, after a long period of use, the platform was prone to collapsing, and the continuous cutting of fabric on a long working table lessened its stability. This type of machine could not achieve full automation in the production of sofas and was simply taking up space at the factory.

AMOR learned of this situation, put all of its research and development resources into finding a solution and created a fully automated system to spread fabric for accurate feeding and to overcome the obstacle of elastic fabric stretching out of shape during the feeding process.

Due to the successful development of automatic spreading, the cutting of sofa cloth is no longer limited by length. Theoretically, the size of the cloth to be cut is unlimited, efficiency is improved and only one person is needed to pick up the pieces of cloth during the entire cutting process. 

Secondly, in addition to the brilliantly imaginative machine itself, intelligent processing software is needed to manufacture different models of sofas.

1.    The software is equipped with an ultra-fast size-changing function. In one minute, the size of the sofa can be longer or shorter or customized according to a customer’s wishes.

2.    You can set the cutting direction of the fabric according to the requirements of the sofa being produced.

3.    Can be achieved between the two sets of different patterns of sofa exchange, only one key copy can be achieved sofa model management, without the complexity of paper model management

4.    In two minutes, you can achieve rapid nesting to provide customers with the best nesting plan that will save about five percent of the fabric.

Thirdly, based on the actual production process, customers recommend practical solutions. Customers want equipment that meets the needs of their particular production conditions. They don’t want to just throw a dart and see where it lands, and they don’t want to spend money on equipment that ends up being useless to them, like the client who bought an expensive multi-layer cutting machine only to find that it was not suitable for his business because most of his orders were custom or small batch (less than 20 sets). The multilayer was too expensive to operate for the low volume and custom orders. suitable for more than 20 layers of fabric cutting, cannot meet the low volume and custom orders His machine sits idle.

So how do customers buy the correct equipment? According to our experience, we propose that they cannot simply consider their annual output, but must factor in the types of orders: high-volume orders, small quantities, and customized orders.

The MCK CNC machine works best for high-volume orders (needing more than 30 layers of fabric cut) with an annual output of 15,000 sets of sofas. The capital investment is large, but this equipment will definitely optimize production.

The SFK CNC machine is suitable for small quantities of orders needing 20 layers of fabric cut and an annual output of more than 6,000 sets. The SFK can meet single-layer cutting and 4-6 layers of fabric. The SFK reduces the input costs and is a good solution to small batch production orders. The MCK machine is too expensive to operate in this situation. 

The SCL and SFK machines are suitable for single-volume and single-cut orders with an annual output of about 3,000 sets. They are excellent solutions for customized orders.

The above principles can be used as guidelines by customers. AMOR is always happy to consult with customers and provide our expertise in the sofa industry. More than anything, we want you to find the perfect automated cutting solution for your business.

Asian Sofa Materials Exhibition: Three Customer Concerns When Choosing Automated Cutting Solutions

Asian Sofa Materials Exhibition:

Three Customer Concerns When Choosing Automated Cutting Solutions

On March 18, our company participated in the 25th Asian Sofa Materials Exhibition held in Guangdong. The exhibition has a great deal of influence on the Asian soft furniture production industry with 80% of China's furniture manufacturers participating, as well as sofa manufacturers from other countries, including Malaysia, Vietnam, and the Philippines. In addition to the automatic cutting equipment, other aspects of sofa production are represented, such as design solutions, wooden frames, lines, sponge machines, viscose, etc.

Our company participates in the exhibition to help customers understand the automatic cutting of sofas in plywood and plywood frames. On display were two types of CNC cloth cutting machines (SCL and SFK) and a plywood cutting machine (AMO1325). During the four-day event, we saw many of our current customers and were able to establish cooperative arrangements with new customers.

Since many sofa manufacturers are facing rising production costs and increased competition, automated production remains the primary concern. Compared with previous exhibitions, customers are now more deliberate in choosing automation solutions. They are more educated about the equipment and choose that which coincides with their actual production status according to their exact conditions. From our conversations with many customers, it was evident that sofa manufacturers have three major concerns when choosing an automatic cloth cutting plan.

1. Fear of change

This is a common situation in any endeavor. In this industry, manufacturers tell us: “My workers do not understand computers. How could they ever learn to operate the CNC equipment?" So the sofa makers balk at switching from the manual cutting of the cloths to CNC cloth cutting. Sofa manufacturing is a traditional industry not always open to “newfangled” methods. The thought remains that the workers cannot operate automatic cloth cutting machines, so many sofa manufacturers grapple with the problems of traditional production rather than resolve them with automatic cutting solutions.

2. Making a choice

We often hear, "Should I choose the SCL series or the SFK series?" from our customers. We, of course, take the time to explain the technical differences between the two machines, but, at the end of the day, the customers must choose. We provide two different fabric cutting solutions to accommodate our customers. Different customers have different production conditions, such as the status of their development, the annual production volume, and/or their budget. We want to be able to serve all of the customers’ needs.

3. Reluctant acceptance

The sofa manufacturer will say to me, “It was too difficult to recruit cutting-off workers. I have no choice but to use your fabric cutting machine.” These are the customers who acquire the equipment as a last resort. It’s not an uncommon situation. Many of us tend to wait until there the problem is right there in front of us before we search for solutions. Few of us think of “preventive maintenance,” the ways in which we can ward off problems. Therefore, it is not until sofa manufacturers are forced into purchasing the equipment and accepting digital intelligent production that they admit that automated production is necessary for their companies to not only survive but thrive.

 www.amorcnclaser.com  

There are three problems that must be solved in the factory to understand the automatic cutting of fabrics

There are three problems that must be solved in the factory to understand the automatic cutting of fabrics

1.    The automatic method is not simply the purchase of an automatic cloth cutting machine.

“Hi, Cliff. I feel like your product is very good, but I’m afraid it’s not going to work for me.”

"Why not, Tom?"

“Because my workers aren’t into computers, and they may not be able to operate the machine.”

Initially, in answer to customer concerns, I always said that the machine is simple to operate and easy to learn. And I was telling the truth! I found, however, that our customers needed to be able to use the product without delay. So “operation simplification” became our most important principle in terms of configuring the program, particularly in regard to software control. We then introduced the “three steps to complete” method of operating the software. By using a form of the multiple-choice question, customers can easily decipher the once-mysterious software.

However, when fabric cutting changes from manual to CNC, it is not only a matter of an equipment change. The resources involved in the entire production process need to be reintegrated according to the customer’s needs. But the fabric cutting machine is not as difficult as that may sound.

The organizational structure of factory personnel changes. In this climate of industrial automation, the company now needs both workers who can use scissors and workers who can use computers to cut fabric. That doesn’t mean that upgrading the processes results in eliminating workers—not unless the worker is unwilling to accept change. 

In fact, in many factories with the automated cutting of fabrics, many machine operators are long-term workers. They may not know about digital cutting, but their rich experience in cutting fabrics is priceless. The “missing link” of knowing the technology needed to operate the machines can be filled in. We give our customers superior training, and they are pleased to discover that the technology is not as intimidating as they had anticipated. The fear of automation transforms into a reliance on automation, with the added benefit of more relaxed, more efficient workers.

2.    “Hey, Cliff, how am I supposed to choose one of these laser machines? I don’t know which will take care of my production problems.”

Three years ago, a customer said this, because the entire automation solution was still in the development stage. No wonder he was confused: there was no perfect automation solution for him. Now that industrial automation has entered the 4.0 era, automated solutions have matured greatly. Customers can choose according to their actual production conditions.

In sofa manufacturing, a small and medium-sized sofa factory has an annual output of about 4,000 sets. Orders are divided into the small batch and customized. The factory needs to meet its own production and the requirements when selecting cutting equipment. We are noticing that most sofa manufacturers now choose single-cut fabric cutting solutions for two reasons:

1.   In a factory that produces small and medium-sized sofas, the total annual output is not enough to support the high cost of purchasing and using multi-layer cutting equipment, particularly since it is totally unsuitable for that sort of production. That type of purchase would be a great investment error and possibly an irrevocable one.  

2.   Sofa factory orders are batch orders or customized orders. The production of customized orders is cumbersome due to the change of size and type, particularly with manual typesetting. When customized orders are a single set of orders, labor costs are greatly increased. In this situation, the best choice is the single-layer fabric cutting machine, which enables the manufacturer to meet the order requirements of individual customers without the need to pay increased labor costs.

The cloth cutting machine is not only equipped with an automatic spreading system, but it also provides an intelligent software control system that can be customized. It completes the change of order size in less than three minutes and manages multiple SMART (Specific, Measurable, Achievable, Relevant and Timely) layouts in about one minute. The overall layout scheme saves 5% more material than manual labor, and customers can set the direction of the discharge and the distance between the pieces according to their own needs. Once customers set up their own databases, producing customized and bulk orders could not be simpler nor more efficient.

3.   “Cliff, I’m in trouble. I’m losing workers.”

“I have the cutting-workers, but they give me a headache. The scheduling program wasted a meter more of fabric than I expected. I can’t afford that with the way fabric costs have been skyrocketing.”

“Hi, Cliff. It’s getting impossible to recruit cutting workers.”

All I can do is see how I can help my distraught customers.

Many factories are encountering these problems. Increased costs of labor and materials have already affected the industry. If you are still reluctant to get with the program and accept automatic cutting programs, then all I can say is: The day is coming very soon when you will welcome the power of technology.

You either face the problems that traditional cloth cutting brings to you every day, or you actively seek solutions. That’s it—those are your only two choices. Automated production is inevitable. Some factories may have difficulties in the first month after bringing in automated cutting. It is a transformative stage of production and glitches are to be expected. Dispose of them as they arise, and you will be able to celebrate once the equipment is up and running. You have simplified production. You no longer fret about workers resigning nor about wasted material. With AMOR’s automated cutting program, our customers establish an efficient, standardized and easy-to-operate production line.

AMOR CNC LASER